Thursday, August 28, 2025

MIT Engineers Develop Breakthrough 'CO2 Sponge' with Record Efficiency for Direct Air Capture

CAMBRIDGE, MA – In a significant step forward in the fight against climate change, engineers at the Massachusetts Institute of Technology (MIT) have developed a novel, sponge-like material capable of capturing carbon dioxide (CO2) directly from the air with unprecedented efficiency and at a fraction of the cost of current technologies.


This breakthrough addresses the major hurdles of Direct Air Capture (DAC), a crucial technology that experts believe is necessary to remove existing greenhouse gases from the atmosphere and mitigate the worst impacts of global warming.

Using nanoscale filtering membranes, researchers at MIT have added a simple intermediate step that makes the process of removing carbon dioxide from the air more efficient. Credit: Kripa Varanasi, Simon Rufer, Tal Joseph, and Zara Aamer


The Challenge of Pulling CO2 from Thin Air

Direct Air Capture has long been a goal for climate scientists, but its widespread implementation has been hindered by two main challenges: high costs and high energy consumption. Carbon dioxide is highly diluted in the atmosphere, making up only about 0.04% of the air. Capturing it is like trying to pull a single drop of ink from a swimming pool.

Existing DAC technologies often require immense amounts of energy, typically needing to be heated to several hundred degrees Celsius to release the captured CO2 for storage. This energy requirement makes the process expensive and can even generate its own carbon footprint if not powered by renewable sources.

A Breakthrough Material: How the 'CO2 Sponge' Works

The new material developed at MIT overcomes these limitations with an innovative chemical structure and a highly efficient capture-and-release mechanism.

  • Chemical Affinity: The porous, sponge-like material is infused with amines, a class of nitrogen-containing compounds. The engineers have arranged these amines in a unique way that gives them an exceptionally strong chemical attraction, or affinity, to CO2 molecules.

  • Selective Capture: As ambient air is passed through the material, the amines act like magnets, selectively pulling CO2 molecules out of the air and binding them to the surface, while letting other gases like nitrogen and oxygen pass through freely.

  • Low-Energy Release: This is the most critical innovation. Once the "sponge" is saturated with CO2, it only needs to be heated to a low temperature of around 80°C (176°F) to break the chemical bonds and release the CO2 as a pure, concentrated stream. This low-grade heat is widely available as waste heat from other industrial processes, geothermal sources, or can be easily generated with solar thermal panels, drastically reducing the energy cost and complexity of the entire system.

From Lab to Planet: The Path to Scalability

The economic viability and low-energy nature of this new material could make the construction of large-scale DAC plants a far more attainable reality.

The potential applications for the captured, purified CO2 are twofold:

  1. Sequestration: The CO2 can be permanently stored deep underground in stable geological formations, effectively removing it from the atmosphere forever.

  2. Utilization (CCU): The CO2 can be used as a valuable feedstock to create a range of products, including carbon-neutral synthetic fuels (e-fuels), polymers and plastics, and even building materials like concrete. This opens the door to a circular carbon economy where atmospheric CO2 is recycled into useful goods.

The MIT team is now focused on testing the material's durability over thousands of capture-and-release cycles to ensure it can withstand the rigors of real-world industrial use.

While not a silver bullet, this breakthrough represents a critical new tool in the climate change toolbox. It moves the ambitious goal of removing gigatons of legacy CO2 from the atmosphere from the realm of the prohibitively expensive toward a tangible and economically viable engineering solution.